施工方案包括哪些内容（安全施工方案范本）

大型设备吊装施工方案 （中英文对照）

Scheme of construction for Suspending and Installation of Heavy Facilities



学术交流请私信或评论留言



目录

Contents

1．组织管理体系

Organization Management System

２．详细的运输路线

Detailed Transportation Route (illustrated)

３．运输车辆的性能特点介绍

Introduction of Fuctions and Features of vehicles

４．卸车位置及方位

Unloading Place and Orientation

５．吊车性能特点介绍

Introduction of Fuctions and Features of Crane

６．吊车组装位置和移动位置以及各吊装作业位置

Crane Assembling and moving Places as well as Lifting Operation

７．吊车站位及移动对场地的要求

Requirements for Lifting Site by Crane Standing Position and Moving

８．详细的吊装计算及依据

Detailed Calculation Basic for Lifting

９．风险评估和对策

Risk Assessment and Countermeasures

１０．作业时间表Work Time Table



部分章节示例如下：

1） 吊装总指挥对大件设备吊装工作的总体运行进行协调控制，提供资源保证，签发吊装令。

The suspending chief commander correspond and control the whole suspending work of the heavy facilities, also supply the guarantee of materials and sign the command o suspending.



2） 吊装现场指挥负责组织吊装方案的实施。

Suspending commander on site take charge of organizing to practice the suspending scheme.



3） 技术负责人负责编制吊装方案，参加技术交底，参加技术攻关工作，参与风险评估和吊装前的检查确认。

Technology principal take charge of writing the suspending scheme, telling the technology intentions, attending in tackling key technology problem and risk evaluating and affirming checking before suspending.



4） 质量负责人负责审查、确认特殊作业人员上岗资格，参加到货设备的检查和验收，组织设备基础验收、检查确认施工质量。

Quality pricipal charge in examination and affirm the special worker mooount guard with certification, he also attend in checking and accept the received facilities, organize to check and accept the facilities basic, check and affirm the construction quality.



5） 设备负责人负责对进场施工设备的状况进行核实确认。负责设备的日常维护管理，参与风险评估工作。

Facility pricipal take charge of vertify and affirm the conditions of construction facilities on site, daily maintaining and management of facilities and attending risk evaluating.



6） 安全负责人负责提出HSE实施计划，监督HSE管理的实施。

Safety pricipal take charge of supplying HSE practice scheme and supervising HSE management implementation.



7） 供应负责人根据工程需要及时保质保量供应器材，组织到货设备验收。

Supply pricipal purvey equipments with quality and quantity in time according to the project requirement, and organize to check and accept the received facilities.



4.3.3 卸车原则上采用以下方法：

Unloading adopt the following measures in principle:

1）充分考虑设备进入现场与其吊装时间的逻辑关系，尽量使用CC8800直接从拖车上卸货及吊装。

Consider the logical relationship of entering onsite and suspending time for facilities sufficiently, try best to use CC8800 to unload and suspend directly from the trailer.



2） 大型设备根据合同由运输方直接运输至现场指定位置。

According to the contract, heavy facilities should be deliveried by transport side directly to the appointed places

3） 较小型设备直接运输至现场后，采用M250型250吨履带吊直接卸车或吊装。

Use 250ton pedrail crane Model 250 to delivery or suspend directly after the smaller facilities being deliveried on site.



4） 如果设备卸于临时库房，则根据设备重量、规格尺寸等条件采用KMK5160型160吨汽车吊单车或160吨汽车吊与TG-1300型130吨汽车吊双车抬吊的方法将设备装车，封车后运输至现场，采用160吨汽车吊单车或160吨汽车吊与130吨汽车吊双车抬吊的方法卸车。

If delivery the facilities in a temporary storeroom, use 160ton auto suspending single vehicle Model KMK5160 or 160 ton auto suspending and 130ton auto suspending twin vehicles lifting to install the vehicle, close the vehicle then delivery on site in accordance with conditions of fcilities’ weight and specification then adopt the measures of unloading facilities by 160ton auto suspending single vehicle or 160ton auto suspending and 130 ton auto suspending tiwn vehicles lifting.



8.2.1 工程概况Project general

2） 工程特点Project characteristics

50万吨/年乙苯/苯乙烯装置吊装工程大型设备较多，分布面广。其中100吨以上的设备17台：最大吊装重量的设备为乙苯蒸汽过热器/中间压力沸热换热器/低压沸热换热器（35—E—3004/3006/3007），重量达679吨吊装总负荷740吨；最高设备为EB/SM分离器（35- T-4001）高度为80.8米，为本次设备吊装的重中之重。

Suspending project of Shanghai SECCO 500,000t/y Ethylbeneze& Styrene Plant has many heavy facilities distributed in a wild area. 17 sets of these are more than 100ton: the weighest suspending facility is Ethylbeneze steam heat filter/ middle pressure boiling exchanger/ lower pressure boiling exchanger (35-E-3004/3006/3007), which is about 679ton and suspending bearing of 740ton; The highest facility, also the heaviest in all facilities, is EB/SM separator. (35-T-4001) about 80.8meter



8.2.2 总体方案概述

General of whole scheme



1）对于苯乙烯装置的设备吊装特点来说，采用机动性好的吊装机具能适用于重型设备多而分布较广的特点。同时为使吊装工期尽量缩短，国内最大起重能力的1250吨履带式起重机的引进，给我们用于上海赛科苯乙烯装置大型设备吊装的机具注入了新的内容。

For chatacteristics of Styrene facility suspending, using good flexibility suspending machinery can apply to facilities’ characteristics of quantity and distributeing wildly. Meanwhile, to shorten the working time, 1250ton pedrail crane of the biggest lifting ability introduced in China inject new content to heavy facilities’ suspending machinery of Shanghai SECCO Styrene Plant.



2）经现场勘察和反复论证，兼顾了技术上的先进性，安全上的可靠性和经济上的合理性，在赛科苯乙烯装置大型设备的吊装工程中，我们决定采用大型移动式起重机作为主吊机具的总体方案，即DEMAG CC8800型1250吨履带式起重机主吊，M250型250吨履带起重机抬尾配合。

According to the reconnaissance on site and demonstration repeatedly, we paid attention to advanced technology, dependable safety and rational economy, and decided to adopt the whole shceme of heavy jenny as the main suspending machinery, in which 1250ton pedrail crane DEMAG CC8800 is the main suspending machinery and 250 ton pedrail crane Model 250 cooperate with lifting the trail.



3）根据合同，所有大型设备应运抵FCC指定的吊装位置、方向、角度及高度卸车，并且直接利用设备出厂装车原支撑鞍座位置进行支垫。

According to the contract, all heavy facilities should be deliveried and unloaded to appointed suspending place, direction, angle and height by FCC, and underlay directly facilities in the original supporting saddle points as the facility leaving factory.



4）所有塔类设备尽量在地面完成附件安装（包括附塔管道、梯子、平台、绝热防腐）然后吊装，吊耳以上部分妨碍吊装绳索及设备摆放支撑处的附件在塔吊装后施工。

All the tower facilities try the best to install accessories on the ground（including attached tower pipeline,ladder,platform, adiabat and antisepsis）before suspending. The parts higher than suspending hole, where accessories obstruct suspending lines and places to put suppoting facilities, should construct after suspending tower.



5）T-4001塔顶部大口径管道因吊车的有效吊装高度所限，不能随塔吊装，在其吊装后，再用CC8800吊装此管线。

T-4001 big caliber pipeline is limited in height because of its available suspending height and could not suspend with the tower freely. After suspending it, use CC8800 to install this pipe cable.